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Blow Molding Machine

LX-2XL

Bottle Volume 6L
Production Capacity(BPH) 1200
Cavity 2
Application fields:
It is applicable to bottled drinking water, carbonated drinks, fruit juice, edible oil bottles and other industries.

​ 1.High-efficient preform supply system
2 .Intelligent heating system
3.Traditional mold-clamping system
4 .Auto lubrication system
5. HMI operation system
6. Chilled/cooling water recycle system
7. Standardize spare parts and quality electric components

1.High-efficient preform supply system:

Fully-automatic preform-unscrambled and preform-loading structure, which no only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem.


2 .Intelligent heating system:

Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.


3. Traditional mold-clamping system:

The mold-clamping is controlled well by cylinder rail. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. The bottom-mold adopts mold-clamping linkage structure to reduce the bottom-mold running time, more faster. Simple and strong framework design. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.


4 .Auto lubrication system:

Fully auto lubrication system supply lubricate oil to every moving parts of the mold-clamping system in setting time and quantity, accurate oil inject, same inject quantity to avoiding the oil pollute the machine. Also saving manpower, easy operation. Machines are the supporter of the industry production. Good lubrication for machines can reduce the abrasion, improve production efficiency and saving energy.  


5. HMI operation system:

Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store etc. function. You can control the machine production situation all the time. 


6.Chilled/cooling water recycle system:

Our self-developed heating bases cooling setting ensure the heating bases cooling effect after the bottle-blowing. There are coolant gallery installed inside the oven which use to cut off the heat from the lamps during the preform-heating. The cooling air system under the coolant gallery protests the neck finish from deformation. The chilled water connect to the mold, cool down the mold rapidly and improve the machine production efficiency.


7.Standardize spare parts and quality electric components:

Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. Our motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components are China and international famous brands.


Item

LX-2XL

Main machine

Maximum bottle capacity

6L

Maximum bottle diameter

Φ185mm

Neck diameter

Φ25-45mm

Maximum bottle height

<350mm

Maximum preform height

<200mm

Clamping stroke

200mm

Bottom die stroke

40mm

Bottle pitch

200mm

Maximum output rate(bph)

1,200

Number of molds

2

Heating part

Number of heating modules

2

Number of heating lamps

12

Heating base

53

Electric part

Voltage

220/380V

Frequency

50/60Hz

Service power

40%-70%

Installation power

55kw

Air source

Low pressure

1Mpa

Low pressure air consumption

2m³/min

High pressure

3.5Mpa

High pressure air consumption

4m³/min(1200bph, 5L bottle)

Chilled water

(Water temperature ≤18℃)

Pressure

2~4bar

Flux

3.6m³/h

Cool water

(Water temperature ≤30℃)

Pressure

2~4bar

Flux

6m³/h

Weight

G.W.

Around 4000kg

Dimension

Main machine(L×W×H)

3100×1900×2300mm

Preform unscrambler(L×W×H)

2500×2500×2800mm

Remarks:

* 1200bph output rate base on 4500ml, 110 gram C’estbon water bottle.

* High pressure air consumption depends on PET bottle volume, altitude etc.


No.

                  Name

Origin

Brand

Electric/control component

1

Air switch

France

SCHNEIDER(TE)

2

Contactor

3

Button

4

PLC

Japan

OMRON

5

PLC expand module

6

Power switch

7

Touch screen

China

WECON

8

Magnetic switch

AIRTAC

9

Heating module

Germany

SEMIKRON

Valves/adaptor

1

Pre-blowing valve

UK

NORGREN

2

2nd blowing valve

3

Recycle valve

4

Pressurize mold-locked motion valve

USA

PARKER

5

Cylinder

China

AIRTAC

6

Cylinder control valve

7

Seal cylinder

NH

Remarks: all above component are imported with original packaging. Longsun has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)