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Blow Molding Machine

LXE-2/10

Bottle Volume 12L
Production Capacity(BPH) 800
Cavity 2
Application fields:
It is applicable to bottled drinking water, carbonated drinks, fruit juice, edible oil bottles and other industries.

1.High-efficient preform supply system
2.Intelligent heating system
3.Servo mold-clamping system
4.HMI operation system
5.Chilled/cooling water recycle system
6.Standardize spare parts and quality electric components


1.High-efficient preform supply system:

Fully-automatic preform-unscrambled and preform-loading structure, which no only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem.

 

2.Intelligent heating system:

Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.

 

3.Servo mold-clamping system:

The mold-clamping system is drove by servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motor. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.

                                  

4.HMI operation system:

Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store etc. function. You can control the machine production situation all the time. 

 

5.Chilled/cooling water recycle system:

Our self-developed heating bases cooling setting ensure the heating bases cooling effect after the bottle-blowing. There are coolant gallery installed inside the oven which use to cut off the heat from the lamps during the preform-heating. The cooling air system under the coolant gallery protests the neck finish from deformation. The chilled water connect to the mold, cool down the mold rapidly and improve the machine production efficiency.

 

6.Standardize spare parts and quality electric components:

Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. Our motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components are quality China and international famous brands.

 



Item

LXE-2/10

Main machine

Maximum Bottle capacity

12L

Maximum bottle diameter

Φ220mm

Neck diameter

Φ38~55mm

Maximum bottle height

<450mm

Maximum preform height

<250mm

Clamping stroke

250mm

Bottom die stroke

50mm

Maximum output rate (bph)

800

Number of molds

2

Heating part

Number of heating modules

2

Number of heating lamps

12

Number of preform bases

62

Electric part

Voltage

220/380V

Frequency

50/60Hz

Installation power

80kw

Service power

40-70%

Air source

High pressure

3.5Mpa

High pressure air consumption

6m³/min(800bph, 10L bottle)

Chilled water

(Water temperature ≤18℃)

Pressure

2~4bar

Flux

3.6m³/h

Cool water

(Water temperature ≤30℃)

Pressure

2~4bar

Flux

6m³/h

Weight

G.W.

Around 7,000kg

Dimension

Main machine (L×W×H)

4800×2300×2600mm

Preform unscrambler(L×W×H)

2500×2500×3400mm

Remarks:

* 800bph output rate bases on 10L, 250 gram water round   bottle.

*   High pressure   air consumption depends on PET bottle volume, altitude etc.


No.

                  Name

Origin

Brand

Electric/control component

1

Air switch

France

SCHNEIDER(TE)

2

Contactor

3

Button

4

PLC

Japan

OMRON

5

PLC expand module

6

Switch power

7

Mold-clamping servo motor

China

 

INVT

8

Mold-clamping servo driver

9

Stretching servo motor

10

Stretching servo driver

Valves/adaptor

1

Pre-blowing valve

UK

NORGREN

2

2nd blowing valve

3

Recycle valve

4

Machine-hands motion valve

5

Pressurize mold-locked motion valve

USA

PARKER

6

Seal cylinder

China

NH

7

Reducer

PLANETKING

8

High-pressure air store tank

ANSUN(with certificate)

Remarks:   all above component are imported with original packaging. Longsun has the right to change the default parameter   according to the marketing change or customer special requirement without   further notification, a 5% change of the equivalent parameter will be   allowable against the marketing trend and the spare parts supply condition!)